Archive for 2014

Good Servo’s Don’t Jitter

Tuesday, June 10th, 2014

Today I tried using an inexpensive LM2569S power module to step down the 7.2V NiCd RC battery pack to 5V.

After verifying that the Tower Pro MG-995 still jittered with the GWS MT-1 servo tester (powered from the step down module), I tried four different servos to see if they would also jitter. NOPE. 

(Remember the Kentucky Fried Servo? I guess that showed their level of quality control!)

The four well behaved servos were:

  • Parallax Standard Servo
  • MOX-M38N Standard Servo
  • MOX-M9A Micro Servo
  • and surprisingly, Tower Pro 9g Micro Servo

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I guess in order to get to the bottom of *WHY* these MG-995’s jitter, I’ll have to dis-assemble and reverse engineer one. Maybe I will test all 49 working servos and determine their jitter quotient, and just use the 18 quietest for HexPi 🙂

TBMST test results

Monday, June 9th, 2014

Sometimes it really helps to take a step back, and think through whatever problem you are working on.

I’ve been having significant problems quieting the jitter – the servos would shake rattle and roll on the table – when using inexpensive MG-995 servos.

The Better Mousetrap Servo Tester @ Mikronauts.com

That nice big spike showed a clear power supply issue. I was powering the servos from a NiCd battery pack, using a few diodes to drop the servo voltage to 5V.

So I kept adding electrolytic capacitors until I cleaned up the power.

(Click on the image to see a larger photo)

Adding 3000uF of filtering helped considerably, but the servos were still more jittery than when tested with the GWS MT-1 servo tester.

The Better Mousetrap Servo Tester @Mikronauts https://Mikronauts.com/

The GWS MT-1 servo tester provided a 5v servo control signal. In order to eliminate the possibility that the 3v3 signal from TBMST was the culprit, I divided the MT-1 servo testers servo control signal down to 3V … and it still performed admirably (ie almost no servo jitter).
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Next, I thought let’s see what would happen if I powered the MT-1 with the same supply (the NiCd R/C battery pack).

THE MT-1 JITTERED THE MG-995’s LIKE THE  TBMST WHEN POWERED LIKE TBMST!!!!

I feel much better now that the problem is clearly identified. I just have to make a really good, fast response (to increased load) power supply for HexPi, and I won’t have servo jitter issues. As a bonus, when looking at the pulse generation software, I did increase the timing resolution 🙂

I was 99% sure that the issue would turn out to be needing really clean power for the MG-995’s – the scope traces of the issue don’t lie – but I was surprised that heavy filtering of the power supply was not enough. In hind sight, the large capacitors probably could not handle the “instantaneous” load changes fast enough.

I suspect the reason the MG-995’s do not have a voltage regulator for the microcontroller in them, nor for the potentiometer used for feedback. Therefore, moving the motor draws more power, dropping the power to the microcontroller and the feedback pot… thereby messing with the ADC results, making the microcontroller over-correct for non-existent position changes, producing jitter.

Looks like I’ll be able to get back to HexPi soon… I just need to clean up the servo power.

I have some nice DC-DC converter modules, time for me to find out which will work best for TBMST.

Stay tuned!

More TBMST testing

Friday, June 6th, 2014

Previously, I mentioned the simple diode voltage drop and capacitor filtering board I made to help test “The Better Mousetrap Servo Tester”

I thought you may be interested in seeing what it looks like:

The Better Mousetrap Servo Tester @Mikronauts https://Mikronauts.com/

I noticed that the jittery servos behaved a much better with the GWS MT-1 servo tester, so I decided to investigate both the signal it generates, and the power it supplies to the servo:

The Better Mousetrap Servo Tester @Mikronauts https://Mikronauts.com/

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The only other difference I see is that the MT-1’s servo control pulse is a 5V pulse, as opposed to the 3.3V pulse the TBMST generates.

Perhaps the current limiting for TBMST is too strong?

Or perhaps I’ll need to provide a 5V servo signal to the (less than perfect) Tower Pro MG-995’s?

I’ll let you know what I find out!

Meet Elf – a 2WD Pi Robot

Wednesday, June 4th, 2014

Elf is based on RoboPi, stacked on a Raspberry Pi, with an L9110S motor driver, HC-SR4 ultrasonic range sensor, USB WiFi stick, USB battery pack and 4xAA battery pack for the motors.

Here is Elf, in all his blue and yellow glory:

Elf RoboPi + Raspberry Pi Robot @Mikronauts https://Mikronauts.com/

(click on image for larger photo)
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You can see many more photos of Elf, along with more details, on my Elf pages at:

https://www.mikronauts.com/robot-zoo/elf-2wd-pi-robot/

I am still working on “The Better Mousetrap Servo Tester” and “HexPi – the Hexapod RoboPi + Pi Robot“, but as those projects will take a while to complete, I thought it might be nice to post about my working two wheel drive RoboPi + Raspberry Pi testbed robot. Elf is a blast to play with!

HexPi / TBMST Update

Tuesday, June 3rd, 2014

I got quite a bit of testing done today!

The small test board I built to drop the RC pack voltage and filter it works nicely, and I used TBMST to test HexPi’s legs.

The good news: All the legs wiggled!

The bad news: About 1/3rd of the MG-995’s are pretty pathetic at holding their set points at 5V with 3000uF of electrolytic capacitors filtering a 7.2V 2000mAh NiCd battery pack.

I’ll add more large capacitors, but it may come down to testing all 49 MG-995’s and picking the best 18 for HexPi.

I will disassemble the worst servo of the lot, and see if I can figure out WHY it is so bad.
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Coming soon: A video of HexPi’s legs being wiggled by TBMST!

The Better Mousetrap Servo Tester @ Mikronauts.com

Links:

The Better Mousetrap Servo Tester https://www.mikronauts.com/robot-zoo/hexpi-hexapod-pi-robot/

HexPi the RoboPi + Raspberry Pi hexapod robot https://www.mikronauts.com/the-better-mousetrap-servo-tester/